I dont think I've done it the same way , twice.....ISBB wrote:grab wiggle twist I have never seemed to have found a "Method" that works for me
Seized Swingarm Bolt
-
- Posts: 678
- Joined: February 22nd, 2008, 8:18 pm
Okay guys, I've had my shower and just finished my 3rd beer and about to hit the sack. I've got the bolt out with the motor just waiting on me tomorrow afternoon. I hadn't even planned on starting on this task this early in the week, so I'm a happy camper at the moment. I was just hoping someone might have some tips since this is my first time on a 500. There usually is a "trick" to everything.
Does the shock and/or exhaust flange or anything else for that matter have to come off to get it out? I'm hoping to get it out as Whole as possible.
Desertrider, I think I'm already in the penalty box for over usage of the F word.
Does the shock and/or exhaust flange or anything else for that matter have to come off to get it out? I'm hoping to get it out as Whole as possible.
Desertrider, I think I'm already in the penalty box for over usage of the F word.
- dannygraves
- Posts: 8020
- Joined: June 1st, 2007, 2:03 pm
- Location: Las Vegas, NV
you got lucky, when I pulled my '86 motor I had to cut the swingarm. I even found some punches that would fit inside the bolt with a shoulder to grab it so I wouldn't have the hit the bolt directly and went to town on it with a 10lb sledge. soaked it in everything! and when I finally cut it out, I had to cut the bolt in 3 places and cut the front right mount on the frame , then I still couldn't get the bolt out of the motor, when I finally did (by knocking a bushing out) I found that the bolt was rusted to hell, like some water got trapper between the 2 case bushings and so that gap had like 1/4" of rust stopping the bolt from going through. what a PITA
'09 kx450f 4-Poke
Gen-4 trail bike --SOLD--
Gen-3 badass trail/mx bike --SOLD--
Gen-1 built dunes bike --SOLD--
'05 klx110 --SOLD--
'95 pw80
Gen-4 trail bike --SOLD--
Gen-3 badass trail/mx bike --SOLD--
Gen-1 built dunes bike --SOLD--
'05 klx110 --SOLD--
'95 pw80
I went out yesterday afternoon and got it pulled. I had the mind set that I wouldn't fight it and wasn't going to get pissed off. I gave just a few pulls and wiggles without luck. I then pulled the subframe as hoofarted suggested just so I could see things better and maybe find what the hold up is. A few more tries and no luck, I decided the swingarm was the problem. I took two screws holding the brake assm. loose, remove lower linkage bolt and top shock bolt out. The rear wheel was on and I was able to roll the entire swingarm assembly brakes and all away from the bike like a unicycle. At that point, the motor just about jumps out on it's own!
Well not really on its own but, I was able to pick it up and twist out in one motion with ease. To me, moving the swingarm at the start is the only way to go. It took less than 5 minutes to get it out of the way and saves a ton of aggrevation!
Well not really on its own but, I was able to pick it up and twist out in one motion with ease. To me, moving the swingarm at the start is the only way to go. It took less than 5 minutes to get it out of the way and saves a ton of aggrevation!
When I was working on my donor I found the dreaded seized swingarm bolt. My solution was to pull everything else off the frame but the motor and the swingarm. Then pick it up and put the whole unit into a hydraulic press. Supporting the underside with a big socket and using a shouldered drift punch I started cranking on it. Loud pop later it then came free
you got lucky gmbond i seen a bloke blow the engine cases apart doing like that to i had to cut the swingarm bolt either side of the motor in my 01 500 to free the motor
only posties ride 4 stroke hondas
goldfields sheet metal fabrication
98 yzfr1
05 crf 500 race tech goldies
2010 rmz 500af
01 banshee
goldfields sheet metal fabrication
98 yzfr1
05 crf 500 race tech goldies
2010 rmz 500af
01 banshee
well, I let it soak for a while, and bought new sawzall blades.
I think zip cut is gonna be the tool of choice though... sawzall blades don't like the hard bearings or the tool steel bushing much.
I heated the fak out of the swingarm with map gas and could hear everything crackling and popping, once it cooled a little, I sprayed it with kroil, hoping the heat would assist with drawing the penetrant in.
I think zip cut is gonna be the tool of choice though... sawzall blades don't like the hard bearings or the tool steel bushing much.
I heated the fak out of the swingarm with map gas and could hear everything crackling and popping, once it cooled a little, I sprayed it with kroil, hoping the heat would assist with drawing the penetrant in.
- dannygraves
- Posts: 8020
- Joined: June 1st, 2007, 2:03 pm
- Location: Las Vegas, NV
Hope this will help some one in future i have also once had to strip a bike down completely and put the whole frame in a press.The next bike i came across with the same problem i taped a thread in the center of the bolt if i remember right it was m12 bolt and made myself a slide hammer and pulled it out like that ...it did take a good hammering but at least i got away with stripping the whole bike down and pressing it out in a press.
simple solution to greasing fit grease nipples to the bolts and every time you wash it a couple pumps of grease and no siezed swinger ever again it took me a saturday to do and cost like $10 bucks
only posties ride 4 stroke hondas
goldfields sheet metal fabrication
98 yzfr1
05 crf 500 race tech goldies
2010 rmz 500af
01 banshee
goldfields sheet metal fabrication
98 yzfr1
05 crf 500 race tech goldies
2010 rmz 500af
01 banshee
- dannygraves
- Posts: 8020
- Joined: June 1st, 2007, 2:03 pm
- Location: Las Vegas, NV
when I brought my kawi home brand new, I took it for 1 ride that weekend, brought it home, washed it, then tore it down to grease everything they put a tiny drop on all the bearings and put the bolts in dry from the factory.
'09 kx450f 4-Poke
Gen-4 trail bike --SOLD--
Gen-3 badass trail/mx bike --SOLD--
Gen-1 built dunes bike --SOLD--
'05 klx110 --SOLD--
'95 pw80
Gen-4 trail bike --SOLD--
Gen-3 badass trail/mx bike --SOLD--
Gen-1 built dunes bike --SOLD--
'05 klx110 --SOLD--
'95 pw80
I always pack the "void area" in the cases between the bushings with grease before I slide the pivot shaft through. As Wook said the rust is always between the bushings and the pivot shaft...
Faster then Speedy Gonzalez, slower then the Road Runner!!! MEEP MEEP
2002 CR80
1999 Cr500
2003 CR250R
2005 CRF250R
2006 YZ450F
2005 CBR1000RR
1997 Banshee
2002 CR80
1999 Cr500
2003 CR250R
2005 CRF250R
2006 YZ450F
2005 CBR1000RR
1997 Banshee
The real problem is wheh this happens.... Its siezed on the "head" side of the swing arm bolt.
You take the nut off and start pounding away... and all the pounding expands the bolt like a rivet....
Its never coming out now.
If a few good blows dont budge it , DONT KEEP BEATING ON IT!!!! Use some heat, some lube, some prayers.... just dont expand it.
You take the nut off and start pounding away... and all the pounding expands the bolt like a rivet....
Its never coming out now.
If a few good blows dont budge it , DONT KEEP BEATING ON IT!!!! Use some heat, some lube, some prayers.... just dont expand it.
- britincali
- Posts: 8207
- Joined: May 31st, 2007, 7:10 pm
- Location: Barstow, CA
- 2strokeforever
- Posts: 1524
- Joined: November 13th, 2009, 1:04 pm
- Location: Vernon B.C Canada