Gen 3 swap, 2002 cr250 swap.... Pic Heavy

mxdogger · Post by **mxdogger** » March 8th, 2010, 11:45 am

Looking Good, Q ? do you have clearance for your tank with the return hose's going over the halo instead of under ? on my gen 4 i need to run them under the halo. is there more room under the gen 3 tank ?

Hillbilly500 · Post by **Hillbilly500** » March 8th, 2010, 11:49 am

Myself I have not got that far, (Algavas pics directly above) but will let you know as soon as I figure that out for myself later this week

12voltguy · Post by **12voltguy** » March 8th, 2010, 11:57 am

so are you going to make more headstays to sell?
at least make me one, & I'll have an extra when you get tired of this & sell it to me, lol

Hillbilly500 · Post by **Hillbilly500** » March 8th, 2010, 12:22 pm

I have cooper machineing

one, that way I can make everyone jealous

CR500R7 · Post by **CR500R7** » March 8th, 2010, 10:53 pm

Really nice build thats for sure.

asteroid500 · Post by **asteroid500** » March 9th, 2010, 1:06 am

We all need a Jeff of some kind in our lives....Mates, were would you be without them...

Hillbilly500 · Post by **Hillbilly500** » March 9th, 2010, 10:38 pm

Stoked Today, Good old Jeff came through big time tonight.. He is a true craftsman..

Built the headstay and man it came out nice.. real nice, matter a fact I am going to sleep with it under my pillow tonight

Check it out, the holes are tighter than the factory head and stay holes and it fit the first time(no egged out holes) Super happy with this headstay

Started as this Block of Aluminum

CR500R7 · Post by **CR500R7** » March 9th, 2010, 10:42 pm

Man I WANT ONE OF THOSE!

Totally SPIFFY! really nice peice of work.

Hillbilly500 · Post by **Hillbilly500** » March 9th, 2010, 10:50 pm

I dont know? It might be kinda hard to do them without the bike being right there do to variances.. I could not believe when he took it over there after drilling the holes and all the bolts went right in first shot nice and snug.. If i would have done it they would be egged out and sloppy lol

:::EDIT::: there was another post here a minute ago asking if he would make more

mxdogger · Post by **mxdogger** » March 9th, 2010, 11:01 pm

That is one sweeeet Headstay Hillbilly500

im copying that for my gen 4, only my offset is opposite and hole dimensions wiil be different.

Hillbilly500 · Post by **Hillbilly500** » March 9th, 2010, 11:35 pm

thanks

Copy away!!

"SOLID Bro!!" · Post by **"SOLID Bro!!"** » March 10th, 2010, 7:26 am

mxdogger wrote:That is one sweeeet Headstay Hillbilly500

im copying that for my gen 4, only my offset is opposite and hole dimensions wiil be different.

X2 That thing is sweet how much machine time does he have in that?

Looks like I might have to make mine like that.

I'd take that thing to bed with me and tell the wife look I've got a new toy and watch the look on her face.

Post by **AlisoBob** » March 10th, 2010, 8:37 am

Thats not a headstay, its an offset leafspring hanger off eriC's Jeep 4x4

Post by **AlisoBob** » March 10th, 2010, 8:41 am

[quote=""SOLID Bro!!""]

I'd take that thing to bed with me and tell the wife look I've got a new toy and watch the look on her face.

[/quote]

Little too much FYI there, soliD

Hillbilly500 · Post by **Hillbilly500** » March 10th, 2010, 9:41 am

it does sortof look like a spring shackle.. Well going out right now to blend the frame then start putting the bike together.. Maybe tonight it will run:D

Hillbilly500 · Post by **Hillbilly500** » March 10th, 2010, 9:27 pm

Almost got the bike completely Together.. Just need to do a few odds and ends.. coil, exhaust, pull shock and clearance cases for spring movement, ans put back on clutch cable.. Got tired tonight and decided to relax and watch TV

heres my frame blend, Need to replace that clutch cover hahaha

Hillbilly500 · Post by **Hillbilly500** » March 11th, 2010, 2:06 pm

Finished!!!!!!!!!!! Went and rode it a few minutes ago.. It does indeed have less vibes then the steelie had and feels way more flickable.. Completely ridable.. Now it is time to start the dialing in of the bike for my meaning suspension, stabilizer, wheels tires and what not.. So stoked right now..

Thanks to Banned for all the info for building bike

12voltguy · Post by **12voltguy** » March 11th, 2010, 2:14 pm

fastest build ever???????????

12 days after bringing home the 250

now if the snow & rain will stop we can go ride
run my 450 down, got lots of parts to install

Post by **AlisoBob** » March 11th, 2010, 2:38 pm

Hillbilly500 wrote: Thanks to Banned for all the info for building bike

hoofarted · Post by **hoofarted** » March 11th, 2010, 2:39 pm

Congrats Dude!

Very fast build indeed!!

Have Fun!

Post by **AlisoBob** » March 11th, 2010, 2:39 pm

12voltguy wrote:fastest build ever???????????

Stoffers RODE a Gen 3 CR250 into his garage in the morning, and RODE a CR500AF out that same day.

pstoffers · Post by **pstoffers** » March 11th, 2010, 3:30 pm

AlisoBob wrote:
12voltguy wrote:fastest build ever???????????

Stoffers RODE a Gen 3 CR250 into his garage in the morning, and RODE a CR500AF out that same day.

Yes I did

Hillbilly500 · Post by **Hillbilly500** » March 11th, 2010, 6:13 pm

Went out and rode it again.. My smile Keeps getting bigger and bigger

Feels like a new Bike and looks like it too..

pstoffers · Post by **pstoffers** » March 11th, 2010, 6:16 pm

Hillbilly500 wrote:Went out and rode it again.. My smile Keeps getting bigger and bigger

Feels like a new Bike and looks like it too..

I know the feel-n........

Post by **AlisoBob** » March 11th, 2010, 6:25 pm

Hillbilly500 wrote:
Feels like a new Bike and looks like it too..

Too bad they dont stay new forever.....

BannedCR500Riders.com

Gen 3 swap, 2002 cr250 swap.... Pic Heavy